Date: 12/10/2024 - 12/12/2024 (Tuesday - Thursday) | 10:00 AM - 4:00 PM (EST)
Location: ONLINE (Virtual Classroom Live)
Delivery Format: VIRTUAL CLASSROOM LIVE
Request Quote & Enroll
Lean Fundamentals
Lean Fundamentals Course Details:
Lean is a systematic approach to identifying and eliminating the eight wastes - considered non-value-adding activities-through continuous improvement by flowing the product completely at the pull of the customer. The eight wastes are: waiting, defects, extra processing, inventory, excessive motion, transportation, over production, and underutilized employees.
Certification:
Upon completion of this four-day program, attendees can submit a project for a Lean Agent certification.
Date: 01/07/2025 - 01/09/2025 (Tuesday - Thursday) | 10:00 AM - 4:00 PM (EST)
Location: ONLINE (Virtual Classroom Live)
Delivery Format: VIRTUAL CLASSROOM LIVE
Request Quote & Enroll
1. Introduction
- Course Overview
- Introduction to Lean
- Linkage to Six Sigma
2. Lean Mentality: Muda (Waste) Elimination
- The Hidden Office/Factory
- Seven Types of Waste
- Eliminating Waste
3. Mapping the Value Stream
- Value Stream Mapping
- Different Types of Maps
- Foundation for Lean Events
4. Lean Events
- Kaizen
- Running a Typical Five Day (or Shorter) Event
5. Constraints
- Finding the Bottlenecks in a Process Flow
6. Flow and TAKT Time
- Movement Through the Value Stream
- Rate or Rhythm of Flow Through each Process
7. Pull Systems and Kanban
- All Activity is Pulled by Customer Demand
- Simple Visual Signals
8. 5S Implementation
- A Systematic Approach to Organizing the Work Space
- NOT Just Housekeeping!
9. Poka Yoke (Mistake Proofing)
- Reducing the Opportunity for Human Errors to Affect the Process
10. Lean Management Principles
- How to Make it Happen and Make it Last in an Organization
11. Job Instruction Training
- Transferring Knowledge in a Quality Process
*Please Note: Course Outline is subject to change without notice. Exact course outline will be provided at time of registration.
- Lean concepts and tools and how they apply to all types of processes and industries
- Use Lean methods and data to reduce costs, shorten cycle times, expand capacity, and improve productivity
- How Lean and Six Sigma are highly complementary
- Difference between successfully instilling Lean Thinking and running the next "Flavor of the Month" program
- Get input from knowledgeable instructors regarding specific concerns and projects to start on a proven path to success
All types of service and manufacturing organizations that experience the following challenges:
- Missed order dates
- High product or service cost relative to the competition
- Losing market share due to increased delivery time or cost problems
- Limited production capacity - space is used by inventory
- Lean concepts and tools and how they apply to all types of processes and industries
- Use Lean methods and data to reduce costs, shorten cycle times, expand capacity, and improve productivity
- How Lean and Six Sigma are highly complementary
- Difference between successfully instilling Lean Thinking and running the next "Flavor of the Monthprogram
- Get input from knowledgeable instructors regarding specific concerns and projects to start on a proven path to success